ASM produces key heavy rare earth dysprosium metal in Korea

Highlights:
  • ASM produces 0.76kg of heavy rare earth metal dysprosium (Dy)
  • Dysprosium assay – 99.6%
  • Metallisation process proven for the Dubbo Project’s key permanent magnet rare earth products (dysprosium, praseodymium and neodymium)

ASM, through its partner Ziron Technology Corporation (Ziron Tech), has successfully produced high purity dysprosium (Dy) metal in its laboratory at the Ziron Tech facility.

This work using the ASM metallisation process has confirmed ASM’s ability to produce the key permanent magnet metals (dysprosium, praseodymium and neodymium) and alloys that will be sourced from its Dubbo Project in central west NSW.

ASM Managing Director, David Woodall said: “This is a significant result given the temperatures required for the production of dysprosium metal. Our team has now successfully produced the key permanent magnet rare earth products (dysprosium, praseodymium and neodymium metals and alloys) which will be supplied from our Dubbo Project.”

“Now that the protocol for the production of dysprosium metal has been completed, our team led by Professor Lee, will focus on the production the ferro-dysprosium alloy, which is key in the production of high-temperature NdFeB magnets. Our focus now is to produce zirconium metal by the end of September, Mr Woodall said.

The ASM metallisation process uses significantly less energy and has less impact on the environment than existing industry-standard metallisation processes. This innovative process has been used to produce metals of the planned products from ASM’s Dubbo Project including zirconium, hafnium, and rare earths for permanent magnet alloys in the laboratory. Titanium and the key rare earth permanent magnet metals neodymium and praseodymium have been produced in the commercial pilot plant with dysprosium and zirconium scheduled for later this month. ASM and Ziron Tech continue to finalise the detailed documentation in relation to the acquisition of Ziron Tech with the transaction expected to be completed by the end of October 2020.

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Neodymium Praseodymium production and permanent magnet samples

Highlights:
  • ASM has produced 9kg of Neodymium Praseodymium (NdPr) alloy at commercial pilot plant in Korea
  • The NdPr assayed 99.65%
  • ASM progressing the production of 200kg of NdPr metal as part of an initiative between Ziron Tech and the Korea Institute of Industrial Technology (KITECH) to produce a 600kg sample of permanent magnets for Korean industry
  • ASM continues discussions with Korean government and industry to support supply chain self-sufficiency

Australian Strategic Materials (ASX: ASM) (ASM) has successfully produced 9kg of the key permanent magnet alloy Neodymium Praseodymium (NdPr) at its commercial pilot plant in South Korea. Following this success ASM, through Ziron Tech, is progressing an agreement with the Korea Institute of Industrial Technology (KITECH) (a South Korean government research institute) to produce a sample 600kg of permanent magnets for Korean industry over the coming months.

ASM’s success with the production of titanium and key permanent magnet metals (neodymium and praseodymium) at its commercial pilot plant, using its patented high purity metallisation process, has resulted in continued interest from leading Korean companies and government organisations.

This success in the metal production led to ASM agreeing to acquire its joint venture partner, Ziron Tech, on 3 September to continue the development of their clean metallisation process and production of sample permanent magnets for the Korean industry.

ASM Managing Director, David Woodall said: “Over the past few weeks whilst I have been in South Korea, we have had some important discussions with Korean companies and government around ASM’s metallisation technology and the Dubbo Project. Working with KITECH, a respected and leading innovation group in Korea to produce samples of permanent magnets is an important step in ASM’s commercialisation strategy.”

“Korea imports rare earths magnets and has a strong desire to ensure security of supply of these critical materials to their domestic manufacturing sector. This sample production run is set to provide a framework for increased domestic production to help support their local industry. To progress this, ASM will produce the 200kg of NdPr required for the production of the 600kg sample permanent magnets.”

Director Dr. Lim, Kyung Mook of the Korea Institute for Rare Metals (KIRAM) a KITECH division said: “We welcome ASM as a member of the Korean Rare Earth Institute and we are pleased to work with Ziron Tech under the joint research and development for rare earth alloy production. With our close collaboration with Ziron Tech we are enthusiastic to proceed with rare earth magnet production testing using the metal availability from Ziron Tech.”

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ASM to acquire 95% of Ziron Tech

Highlights:
  • ASM to acquire a 95% interest in joint venture partner Ziron Technology Corporation (Ziron Tech)
  • ASM to acquire the ownership of all associated intellectual property including patented metal-refining technology
  • Ziron Tech team will continue development of metallisation technology within ASM

ASM has entered into a binding heads of agreement (HOA) to acquire 95% of its joint venture partner Ziron Tech, which owns patented low emission, high purity metal-refining technology. ASM will also acquire the pilot plant constructed in 2020 to confirm the technology.

The patented technology is a more environmentally friendly, sustainable and cost-effective alternative to existing conventional, energy-intensive metallisation processes. The technology has been successfully applied during pilot plant testwork to all major metals found within ASM’s Dubbo Project including zirconium, hafnium, and rare earths for permanent magnet alloys. In addition, it provides an opportunity to expand its business with the production of titanium metal and associated alloys.

Under the HOA ASM will appoint Ziron Tech’s founder, Professor Jonghyeon Lee as Chief Technical Advisor to lead the Ziron Tech team and the continued development of clean metal processing. ASM is progressing negotiations to commence a feasibility study for larger scale development and commercialisation of the plant.

ASM Managing Director, David Woodall said: “Our joint venture and strong relationship with Ziron Tech since 2016 has achieved significant milestones, with the successful production of metals using this clean technology. This agreement marks the start of the next phase of this positive partnership with Ziron Tech as it becomes part of ASM.”

“With Professor Lee and his team on board, we are looking forward to establishing the first commercial scale metal plant in Korea using the technology, which will help meet the growing demand for ASM’s range of high-purity and value-added critical metals used in advanced technologies, including electric vehicles and clean energy,” Mr Woodall said.

Ziron Tech founder and major shareholder, Professor Jonghyeon Lee said: “We are pleased to further formalise our partnership with ASM and become an integral part of the company. The metal production method we have been testing is set to transform the traditional process of metal production, with it being more efficient and environmentally friendly.”

ASM and Ziron Tech expect to finalise the detailed documentation in relation to this transaction by the end of September 2020 and complete the transaction by the end of October 2020.

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ASM JV produces high purity titanium metal with significant energy and environmental benefits

Highlights:
  • High purity titanium (Ti) metal 20.8kg produced assaying 99.83%
  • Innovative metals process confirms 70% lower energy consumption
  • Ziron Tech optimisation increase metal efficiency by 50%
  • Significant environmental benefits of innovative metal process confirmed

ASM’s joint venture (JV) has produced 20.8kg of high purity titanium metal (99.83%) confirming the energy usage at approximately 30% of the standard titanium industry processes. This innovative metal technology energy usage is 35 kW per kg compared to the industry standard Kroll process that uses 117 kW per kg of metal, and shows significant environmental benefits.

ASM Managing Director, David Woodall said: “Being able to successfully produce high purity metal without incurring the traditional environmental impact is a very significant result for ASM. Our JV team has achieved this result using 70% less energy, with none of the environmental contaminants of comparable titanium industry methods.”

“We are focussed on ensuring these high purity permanent magnet metals and titanium metals do not cause the environmental impacts of traditional methods. With our exclusive worldwide licence to commercialise this clean and environmentally responsible metal-refining technology, ASM is well-positioned in its strategy to add value to all Dubbo products.”

“ASM’s focus is now on commencing a metal plant feasibility which will confirm the optimal size of a plant in Korea, with the opportunity to build additional plants in key manufacturing areas in Australia, North America, and Europe.”

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ASM’s results for the financial year ended 30 June 2020

ASM’s results for the financial year ended 30 June 2020 can be downloaded below.

The principal activities during the course of the year were mineral evaluation activities for the Dubbo Project, a large in‐ground resource of zirconium, hafnium, niobium and rare earth elements. ASM’s subsidiaries include Australian Strategic Materials (Holdings) Limited that continues to focus on mineral evaluation activities for the Dubbo Project and Toongi Pastoral Company Pty Ltd that continues to focus on managing the farm activities (breeding and grazing of sheep and cattle) and biodiversity offsets as part of the Dubbo Project activities.

The Dubbo Project is development ready, subject to financing, with the mineral deposit and surrounding land acquired and all major State and Federal approvals in place.

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ASM JV produces second key permanent magnet metal – praseodymium

Highlights:
  • Praseodymium metal successfully produced at Korean pilot plant
  • Commercial pilot plant produces 5.3 kg Pr metal assaying 99.3 %
  • Confirmation of patented metal production method for permanent magnet metals
  • Forward plan for Commercial Pilot Plant production of Neodymium / Praseodymium and Dysprosium metal in August

ASM’s joint venture has produced high purity praseodymium metal (99.3 %) at its commercial pilot plant in South Korea, marking the final testing stage of the patented metallisation process for permanent magnet metals. ASM will now progress to the production of dysprosium metal and to alloying the key permanent magnet metal neodymium / praseodymium (NdPr).

To date, ASM’s Korean joint venture with Ziron Tech has seen successful production of titanium metal and the key permanent magnet metals of neodymium and praseodymium through its commercial pilot plant. Of great importance, the patented process does not have negative environmental impacts that exist in the current supply chain of these critical materials.

ASM Managing Director, David Woodall said: “It has been a real privilege to be in Korea at this time and see the commercial pilot plant and team in action. These metals are essential for advanced technologies, including electric vehicles and clean energy. The production of these key permanent magnet metals brings ASM a step closer to being an integrated “mine to metals” producer.

“ASM has an exclusive worldwide licence to commercialise this clean and environmentally responsible metal-refining technology. We embrace and look to engage with countries, like Korea, that have a vision to move away from the less sustainable traditional production methods.

“This significant result provides a strong base for ASM to progress opportunities with various government and business groups to supply critical materials to Korean industry efficiently and with responsibility to the environment.

“The same could apply to Australia, with ASM currently the only potential integrated supplier of these critical metals, that could support the development of a new technologies’ manufacturing sector in Australia, creating employment and providing a supply base to Australia.”

ASM continues to progress on its 2020 objective to deliver an integrated metals business inclusive of the metallisation and an optimised Dubbo Project in central west, NSW. ASM is advancing the development of its integrated metals plan within Korea and globally. ASM’s Dubbo Project remains ready for construction with all major approvals and licences in place, an established extraction process flow sheet and a solid business case.

The JV with Ziron Tech connects ASM directly with leading South Korean companies, building customer relationships for off-take contracts under the South Korea-Australia free trade agreement, and strengthening the economics of the Dubbo Project.

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Successful titanium production from commercial pilot plant

Highlights
  • Titanium metal successfully produced through electro-refining process.
  • Commercial pilot plant produces 9.16kg Ti metal powder assaying 99.83%.
  • Confirmation of patented metal production method.
  • Forward plan for Commercial Pilot Plant Dysprosium, Praseodymium and Zirconium metal in August.

ASM’s joint venture partner has produced high purity (99.83%) titanium metal powder through its new electro-refining process at the commercial pilot plant in South Korea. This was the final stage of the patented metal process that confirms 50% less energy is used than traditional methods. ASM will now focus on the production of dysprosium, praseodymium and zirconium metals in August.

ASM Managing Director, David Woodall said:

“ASM’s exclusive global licence to commercialise this clean metal-refining technology, replacing conventional energy-intensive and polluting metallisation processes with a more sustainable and cost-effective alternative is progressing extremely well and reinforces our “mine to metal” strategy.

“In addition to the valuable metal titanium, we have already proven production of a key permanent magnet metal – neodymium – with praseodymium and dysprosium production targeted for August, all essential for advanced technologies and manufacturing. This significant result provides a strong base for ASM to progress opportunities with various Korean government and business groups.”

“Whilst my team and I are in Korea, we are discussing the development of a clean metal plant in Korea to feed critical metals to Korean industry, as well as one in Australia to supply Australian manufacturing. This will position ASM as the only integrated mine-to-metal producer outside of China, providing critical materials directly to Australian and international manufacturers,” said Mr Woodall.

ASM’s 2020 objective is to deliver an integrated metals business inclusive of the metallisation and an optimised Dubbo Project. Given the increased revenues from the production of metals and flotation at the front end of the Dubbo flowsheet, our work is focused at increasing revenues and reducing project capital and operating costs. With all major approvals and licences in place, an established extraction process flow sheet and a solid business case, ASM’s Dubbo Project is ready for construction.

Our Ziron Tech JV is connecting ASM directly with leading South Korean companies, building customer relationships for offtake contracts under the South Korea-Australia free trade agreement. At the same time, ASM is progressing quickly on the development of its integrated metals plan with the strengthening the economics of the Dubbo Project and proving the clean metal process by the production of high purity metals.

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High-quality neodymium metal produced

Highlights:

  • Successful production of 7.6 kg of neodymium metal
  • Assay confirms neodymium produced is at 99.8% purity
  • Metal purity is higher than typically traded neodymium metal
  • Validation of the patented carbon-free metallisation technology for rare earth metals

ASM’s Korean JV partner, Ziron Tech, has successfully completed the first production run of neodymium (Nd) metal in its commercial pilot plant. The production of 7.6 kg of neodymium metal assaying 99.8 per cent Nd from its patented reduction process in South Korea. The metal has been produced at a higher purity than typically traded neodymium metal.

ASM continues to progress a metalisation program using its innovative low emission, high purity metal refining technology to produce metals of zirconium, titanium, rare earths and other critical materials used for the renewable energy, speciality alloys and permanent magnet markets.

ASM’s JV is advancing the final commissioning of the electro-refining plant and is currently progressing the production of other key metals including zirconium, praseodymium, and dysprosium; which are all essential for the new technologies and advanced manufacturing markets in Australia and globally.

As previously advised, the commissioning of the electrorefining section of the pilot plant is progressing well. This process is expected to produce high purity (99.9%) titanium metal with results expected in August 2020. Further pilot plant runs are planned to produce additional neodymium, dysprosium, praseodymium, as well as other Dubbo products, in metallic form.

Australian Strategic Materials Managing Director, David Woodall said:

“This is a significant result for ASM, as this process has resulted in the production of neodymium metal at a higher purity than typically traded. My team and I have travelled to South Korea to discuss the significant potential of ASM’s integrated strategy with various Korean government and business groups. This also allows me to see the progress made by the great Ziron Tech team and to celebrate this major milestone with them.

Our strategy of integrating the products from our Dubbo Project into metals that can deliver to end use customers continues as we progress clean metal production and secure the financing needed for project development.

It is possible that a standalone clean metal plant could be built in Korea to feed critical metals to Korean industry, but also possible that another clean metal plant could be located within Australia to feed critical metals for advanced Australian manufacturing.”

Today marks the first day as a standalone ASX listed entity for ASM, trading as ASX:ASM.

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ASM demerger from Alkane complete

Alkane Resources (ASX: ALK) has announced that the in specie distribution and transfer of Australian Strategic Materials Limited (ASX: ASM) shares to Alkane Eligible Shareholders and the Sale Agent, completed yesterday, in line with the timetable detailed in the Demerger Booklet released to the ASX on 17 June 2020.

The total number of ASM shares on issue is 119,049,778.

Holding statements were dispatched to ASM shareholders yesterday. ASM’s share register is managed by Advanced Share Registry. ASM shareholders can contact Advanced Share Registry with any questions regarding their shareholding on 1300 113 258 (within Australia) or +61 8 9389 8033 (outside Australia).

The ASX has indicated that all requirements for listing have been met and that ASM’s first day of trading is confirmed to be Thursday, 30 July 2020.

The demerger completes the process that allows ASM to focus on becoming a key Australian producer of critical materials and Alkane to focus exclusively on becoming Australia’s next multi-mine gold producer.

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Up to 50% energy saving confirmed by subsequent titanium metal production

Highlights:

  • Subsequent run of pilot plant produces another 22kg of titanium metal alloy
  • This test run confirms this patented metal production method uses up to 50% less energy than current commercial production methods
  • Electrorefining process to produce high purity (99.9%) titanium metal progressing with results expected in August

ASM’s Joint Venture (JV) with Korean R&D partner Ziron Tech has successfully produced another run of titanium metal alloy at the JV commercial pilot plant in South Korea. This subsequent run produced approximately 22kg and confirmed energy savings of up to 50% compared to current commercial production methods.

ASM is successfully progressing the pilot plant testwork on low emission, high purity metal technology to produce zirconium, titanium and rare earths for permanent magnet metals. The production of metals indicates significant cost benefits to ASM’s integrated business strategy and is key in the development of the Dubbo Project to supply critical materials.

The commissioning of the electrorefining section of the pilot plant is proceeding, which will produce ultra-high purity metal, including neodymium, praseodymium, other rare earth metals, zirconium and hafnium metal.

ASM Managing Director, David Woodall said, “Our progress towards an independent fully integrated ’mine to metal‘ business of critical materials is continuing very well. ASM’s focus is to be a stable, secure and alternate supplier of clean metals for the domestic and global markets with the production of these metals coming from our Dubbo Project in Central West NSW. The clean metal technology can be applied to all the products from the Dubbo Project with our focus on the key critical materials of neodymium, dysprosium, zirconium, hafnium and praseodymium.

“ASM management is currently in Korea to progress discussions on the commencement of a definitive feasibility of a clean metals plant and the progress of a joint Australian / Korean strategy that could ensure supply security and stability of these critical materials to the Australian and Korean manufacturing sectors.”

ASM continues with the optimisation of the Dubbo Project through the integration of flotation into the proven flowsheet seeking improved project capital and operating costs. ASM’s JV partner continues work which reinforces our metallisation strategy focussing on the products that will be sourced from the Dubbo Project.

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